IEEE/CAA Journal of Automatica Sinica
Citation: | K. Liu, Q. Peng, Y. Liu, N. Cui, and C. Zhang, “Explainable neural network for sensitivity analysis of lithium-ion battery smart production,” IEEE/CAA J. Autom. Sinica, vol. 11, no. 9, pp. 1944–1953, Sept. 2024. doi: 10.1109/JAS.2024.124539 |
Battery production is crucial for determining the quality of electrode, which in turn affects the manufactured battery performance. As battery production is complicated with strongly coupled intermediate and control parameters, an efficient solution that can perform a reliable sensitivity analysis of the production terms of interest and forecast key battery properties in the early production phase is urgently required. This paper performs detailed sensitivity analysis of key production terms on determining the properties of manufactured battery electrode via advanced data-driven modelling. To be specific, an explainable neural network named generalized additive model with structured interaction (GAM-SI) is designed to predict two key battery properties, including electrode mass loading and porosity, while the effects of four early production terms on manufactured batteries are explained and analysed. The experimental results reveal that the proposed method is able to accurately predict battery electrode properties in the mixing and coating stages. In addition, the importance ratio ranking, global interpretation and local interpretation of both the main effects and pairwise interactions can be effectively visualized by the designed neural network. Due to the merits of interpretability, the proposed GAM-SI can help engineers gain important insights for understanding complicated production behavior, further benefitting smart battery production.
[1] |
K. Liu, Z. Wei, C. Zhang, Y. Shang, R. Teodorescu, and Q.-L. Han, “Towards long lifetime battery: AI-based manufacturing and management,” IEEE/CAA J. Autom. Sinica, vol. 9, no. 7, pp. 1139–1165, Jul. 2022. doi: 10.1109/JAS.2022.105599
|
[2] |
F. Duffner, N. Kronemeyer, J. Tübke, J. Leker, M. Winter, and R. Schmuch, “Post-lithium-ion battery cell production and its compatibility with lithium-ion cell production infrastructure,” Nat. Energy, vol. 6, no. 2, pp. 123–134, Jan. 2021. doi: 10.1038/s41560-020-00748-8
|
[3] |
F. Degen and O. Krätzig, “Future in battery production: An extensive benchmarking of novel production technologies as guidance for decision making in engineering,” IEEE Trans. Eng. Manage., vol. 71, pp. 1038–1056, Feb. 2022.
|
[4] |
Y. Liu, R. Zhang, J. Wang, and Y. Wang, “Current and future lithium-ion battery manufacturing,” iScience, vol. 24, no. 4, p. 102332, Apr. 2021. doi: 10.1016/j.isci.2021.102332
|
[5] |
V. Viswanathan, A. H. Epstein, Y.-M. Chiang, E. Takeuchi, M. Bradley, J. Langford, and M. Winter, “The challenges and opportunities of battery-powered flight,” Nature, vol. 601, no. 7894, pp. 519–525, Jan. 2022. doi: 10.1038/s41586-021-04139-1
|
[6] |
Z. Wei, K. Liu, X. Liu, Y. Li, L. Du, and F. Gao, “Multilevel data-driven battery management: From internal sensing to big data utilization,” IEEE Trans. Transp. Electrif., vol. 9, no. 4, pp. 4805–4823, Dec. 2023. doi: 10.1109/TTE.2023.3301990
|
[7] |
K. Liu, Q. Peng, Y. Che, Y. Zheng, K. Li, R. Teodorescu, D. Widanage, and A. Barai, “Transfer learning for battery smarter state estimation and ageing prognostics: Recent progress, challenges, and prospects,” Adv. Appl. Energy, vol. 9, p. 100117, Feb. 2023. doi: 10.1016/j.adapen.2022.100117
|
[8] |
M. Lin, S. Chen, W. Wang, and J. Wu, “Multi-feature fusion-based instantaneous energy consumption estimation for electric buses,” IEEE/CAA J. Autom. Sinica, vol. 10, no. 10, pp. 2035–2037, Oct. 2023. doi: 10.1109/JAS.2022.106010
|
[9] |
G. Ma, Z. Wang, W. Liu, J. Fang, Y. Zhang, H. Ding, and Y. Yuan, “Estimating the state of health for lithium-ion batteries: A particle swarm optimization-assisted deep domain adaptation approach,” IEEE/CAA J. Autom. Sinica, vol. 10, no. 7, pp. 1530–1543, Jul. 2023. doi: 10.1109/JAS.2023.123531
|
[10] |
Y. Wang, K. Li, and Z. Chen, “Battery full life cycle management and health prognosis based on cloud service and broad learning,” IEEE/CAA J. Autom. Sinica, vol. 9, no. 8, pp. 1540–1542, Aug. 2022. doi: 10.1109/JAS.2022.105779
|
[11] |
Q. Xu, M. Wu, E. Khoo, Z. Chen, and X. Li, “A hybrid ensemble deep learning approach for early prediction of battery remaining useful life,” IEEE/CAA J. Autom. Sinica, vol. 10, no. 1, pp. 177–187, Jan. 2023. doi: 10.1109/JAS.2023.123024
|
[12] |
K. Liu, Q. Peng, R. Teodorescu, and A. M. Foley, “Knowledge-guided data-driven model with transfer concept for battery calendar ageing trajectory prediction,” IEEE/CAA J. Autom. Sinica, vol. 10, no. 1, pp. 272–274, Jan. 2023. doi: 10.1109/JAS.2023.123036
|
[13] |
T. Hu, H. Ma, H. Sun, and K. Liu, “Electrochemical-theory-guided modeling of the conditional generative adversarial network for battery calendar aging forecast,” IEEE J. Emerging Sel. Top. Power Electron., vol. 11, no. 1, pp. 67–77, Feb. 2023. doi: 10.1109/JESTPE.2022.3154785
|
[14] |
G. Wang, G. Zhao, J. Xie, and K. Liu, “Ensemble learning-based correlation coefficient method for robust diagnosis of voltage sensor and short-circuit faults in series battery packs,” IEEE Trans. Power Electron., vol. 38, no. 7, pp. 9143–9156, Jul. 2023. doi: 10.1109/TPEL.2023.3266945
|
[15] |
X. Gu, J. Li, K. Liu, Y. Zhu, X. Tao, and Y. Shang, “A precise minor-fault diagnosis method for lithium-ion batteries based on phase plane sample entropy,” IEEE Trans. Ind. Electron., vol. 71, no. 8, pp. 8853–8861, Aug. 2024. doi: 10.1109/TIE.2023.3319717
|
[16] |
T. Zhu, A. Cruden, Q. Peng, and K. Liu, “Enabling extreme fast charging,” Joule, vol. 7, no. 12, pp. 2660–2662, Dec. 2023. doi: 10.1016/j.joule.2023.11.016
|
[17] |
Y. Xie, W. Li, Z. Song, B. Chen, K. Liu, R. Yang, and Y. Zhang, “A health-aware AC heating strategy with lithium plating criterion for batteries at low temperatures,” IEEE Trans. Ind. Inf., vol. 20, no. 2, pp. 2295–2306, Feb. 2024. doi: 10.1109/TII.2023.3290186
|
[18] |
J. Li K. Liu, Q. Zhou, J. Meng, Y. Ge, and H. Xu, “Electrothermal dynamics-conscious many-objective modular design for power-split plug-in hybrid electric vehicles,” IEEE/ASME Trans. Mechatron., vol. 27, no. 6, pp. 4406–4416, Dec. 2022. doi: 10.1109/TMECH.2022.3156535
|
[19] |
E. Ayerbe, M. Berecibar, S. Clark, A. A. Franco, and J. Ruhland, “Digitalization of battery manufacturing: Current status, challenges, and opportunities,” Adv. Energy Mater., vol. 12, no. 17, p. 2102696, May 2022. doi: 10.1002/aenm.202102696
|
[20] |
G. Bridge and E. Faigen, “Towards the lithium-ion battery production network: Thinking beyond mineral supply chains,” Energy Res. Soc. Sci., vol. 89, p. 102659, Jul. 2022. doi: 10.1016/j.erss.2022.102659
|
[21] |
A. Turetskyy, S. Thiede, M. Thomitzek, N. Von Drachenfels, T. Pape, and C. Herrmann, “Toward data-driven applications in lithium-ion battery cell manufacturing,” Energy Technol., vol. 8, no. 2, p. 1900136, Feb. 2020. doi: 10.1002/ente.201900136
|
[22] |
A. Turetskyy, J. Wessel, C. Herrmann, and S. Thiede, “Battery production design using multi-output machine learning models,” Energy Storage Mater., vol. 38, pp. 93–112, Jul. 2021. doi: 10.1016/j.ensm.2021.03.002
|
[23] |
M. F. Niri, K. Liu, G. Apachitei, L. R. Ramirez, M. Lain, D. Widanage, and J. Marco, “Machine learning for optimised and clean Li-ion battery manufacturing: Revealing the dependency between electrode and cell characteristics,” J. Cleaner Prod., vol. 324, p. 129272, Nov. 2021. doi: 10.1016/j.jclepro.2021.129272
|
[24] |
K. Liu, M. F. Niri, G. Apachitei, M. Lain, D. Greenwood, and J. Marco, “Interpretable machine learning for battery capacities prediction and coating parameters analysis,” Control Eng. Pract., vol. 124, p. 105202, Jul. 2022. doi: 10.1016/j.conengprac.2022.105202
|
[25] |
K. Liu, X. Hu, J. Meng, J. M. Guerrero, and R. Teodorescu, “RUBoost-based ensemble machine learning for electrode quality classification in Li-ion battery manufacturing,” IEEE/ASME Trans. Mechatron., vol. 27, no. 5, pp. 2474–2483, Oct. 2022. doi: 10.1109/TMECH.2021.3115997
|
[26] |
E. Rohkohl, M. Schönemann, Y. Bodrov, and C. Herrmann, “A data mining approach for continuous battery cell manufacturing processes from development towards production,” Adv. Ind. Manuf. Eng., vol. 4, p. 100078, May 2022.
|
[27] |
J. Xiao, F. Shi, T. Glossmann, C. Burnett, and Z. Liu, “From laboratory innovations to materials manufacturing for lithium-based batteries,” Nat. Energy, vol. 8, no. 4, pp. 329–339, Mar. 2023. doi: 10.1038/s41560-023-01221-y
|
[28] |
R. P. Cunha, T. Lombardo, E. N. Primo, and A. A. Franco, “Artificial intelligence investigation of NMC cathode manufacturing parameters interdependencies,” Batteries Supercaps, vol. 3, no. 1, pp. 60–67, Jan. 2020. doi: 10.1002/batt.201900135
|
[29] |
A. A. Pesaran, “Lithium-ion battery technologies for electric vehicles: Progress and challenges,” IEEE Electrif. Mag., vol. 11, no. 2, pp. 35–43, Jun. 2023. doi: 10.1109/MELE.2023.3264919
|
[30] |
T. Daniya, M. Geetha, and K. Suresh Kumar, “Classification and regression trees with GINI index,” Adv. Math. Sci. J., vol. 9, no. 10, pp. 8237–8247, Oct. 2020. doi: 10.37418/amsj.9.10.53
|
[31] |
X. Hu, Y. Che, X. Lin, and Z. Deng, “Health prognosis for electric vehicle battery packs: A data-driven approach,” IEEE/ASME Trans. Mechatron., vol. 25, no. 6, pp. 2622–2632, Dec. 2020. doi: 10.1109/TMECH.2020.2986364
|
[32] |
L. A. Román-Ramírez and J. Marco, “Design of experiments applied to lithium-ion batteries: A literature review,” Appl. Energy, vol. 320, p. 119305, Aug. 2022. doi: 10.1016/j.apenergy.2022.119305
|